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Course Outline
Introduction
Sysmac Programming
- Basic Hardware Configuration
- Overview of Omron PLC hardware
- Power supply and wiring basics
- Connecting PLC to Sysmac Studio
- IEC Concepts
- Introduction to IEC 61131-3 standards
- Programming languages supported by Sysmac Studio
- Basic Sysmac Studio
- Interface overview
- Project creation and management
- Device configuration
- Ladder Logic
- Understanding ladder logic basics
- Creating simple programs
- Online Operations
- Uploading and downloading programs
- Monitoring and debugging programs
- Ladder Programming
- Advanced ladder programming techniques
- Timers, counters, and data manipulation
- Software Tools
- Use of simulation tools in Sysmac Studio
- Offline testing and debugging
- CPU Functions
- CPU task management
- Built-in CPU diagnostics and troubleshooting
- Structured Text
- Introduction to structured text programming
- Practical examples and applications
- Advanced Variables
- Variable types and scope
- Managing global and local variables
- Creating Functions and Function Blocks
- Developing reusable functions
- Using function blocks for modular programming
Motion Control in Sysmac
- Introduction
- Overview of motion control concepts
- Integration with Omron PLCs
- System Configuration
- Configuring motion hardware and software
- Setting up servo drives and axes
- Basic Programming Concepts
- Motion control instructions
- Configuring speed, position, and torque
- Homing
- Homing concepts and methods
- Programming and testing homing routines
- Single Axis Movement
- Programming single-axis motion
- Velocity and position control
- Coordinated Movement
- Multi-axis coordination
- Interpolation and synchronization
Sysmac HMI
- Introduction to the NA Series
- Overview of HMI hardware and software
- Features of the NA series
- Connecting to the Controller
- Establishing communication between HMI and PLC
- Protocol configuration
- Project Settings
- Initializing HMI projects in Sysmac Studio
- Managing project files and settings
- Basic Screen Concepts
- Screen navigation and layouts
- Displaying PLC data on screens
- Online Operation
- Testing HMI functionality
- Monitoring real-time operations
- Basic Screen Objects
- Buttons, indicators, and sliders
- Data entry and display objects
- Smart Application Gadget
- Using pre-built gadgets for efficiency
- Customization of smart gadgets
- Data Logging and Trend Graph
- Configuring data logs
- Creating and displaying trend graphs
- Alarms
- Alarm settings and management
- Integrating alarms with PLC programs
- Recipes
- Creating and managing recipes
- Downloading and uploading recipe data
Sysmac Safety
- Safety Standards
- Introduction to machine safety standards
- Key safety concepts for automation
- NX Series Safety Hardware
- Overview of NX series safety modules
- Hardware setup and installation
- Safety Configuration
- Configuring safety hardware in Sysmac Studio
- Establishing safe zones and controls
- I/O Map and Exposed Variables
- Mapping safety I/O
- Using exposed variables in safety programs
- Safety Programming
- Developing safety logic
- Testing and implementing safety functions
- Safety Simulation
- Simulating safety programs in Sysmac Studio
- Analyzing and troubleshooting simulations
- Online Operations
- Monitoring safety system performance
- Performing runtime diagnostics
- Safety Applications
- Practical safety application examples
- Best practices for safety integration
Summary and Next Steps
Requirements
- Basic knowledge of PLC programming and industrial automation
- Familiarity with electrical and control systems
Audience
- Programmers
- Engineers
- Technicians
35 Hours
